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DIY: Making High Quality Speaker Cables

<p>With just a few simple&comma; basic tools&comma; a couple inexpensive parts and an hour or two of spare time&comma; you can create your own professional speaker cables&period; While center channel cables&comma; bi-wire cables and long run surround cables are all easy to make&comma; they are also extremely affordable&period; Here is a way you can make your own high-quality&comma; traditional two-conductor cables&period;<&sol;p>&NewLine;<h2>Tools and Parts You Will Need<&sol;h2>&NewLine;<p>In order to create your own cables&comma; you will need a small pair of scissors&comma; a ruler&comma; measuring tape&comma; a small&comma; flathead screwdrivers and a lighter&comma; heat gun or hairdryer&period; The parts you will need will depend largely on what you are trying to accomplish&comma; but for the purpose of this tutorial&comma; make sure you have 10mm two-leg cable pants&comma; &half;-inch and ¼-inch 3&colon;1 heatshrink&comma; 3&sol;8-inch tight-weave sleeving&comma; 12-gauge two-conductor copper speaker cable and banana plugs or another type of end conductor&period;<&sol;p>&NewLine;<h3>Step 1&colon; Choose sleeving&comma; cable&comma; heatshrink and cable pant size&period;<&sol;h3>&NewLine;<p>Depending on the resistance or ohms of your speakers&comma; you will need to choose the appropriate length of the cable&comma; sleeve and heatshrink&period; Research is first step in any do-it-yourself process&semi; you will need to research the type of cable you have and its related parts&period;<&sol;p>&NewLine;<h3>Step 2&colon; Measure the cable and cut<&sol;h3>&NewLine;<p>If you are unsure what your cable length should be&comma; take a piece of string and run it from your speaker to your stereo in the same route that you plan to run the cable&period; Adjust the measurement by adding a foot or two to the overall length&comma; note the measurement of the string and cut the cable to this length&period; Next&comma; measure the length of just one of your cable pants&comma; as well as the inside length of the cable inside your banana plug&comma; and double this number&period;<br &sol;>&NewLine;Take the length of the cable minus the measurement from the banana plug and pants and cut your sleeving at this measurement&period; You may want to add an extra inch to make sure you have enough&period;<&sol;p>&NewLine;<h3>Step 3&colon; Insert Sleeving<&sol;h3>&NewLine;<p>Once you have all of your measurements&comma; it is time to slip on the sleeving&period; You should have no difficulty sliding it over the cable&period; Sometimes&comma; you may have more success if you try four or five inches at a time&comma; allowing the sleeving to bunch before pushing it further down&period; If your cable is particularly long&comma; this will take some time&period; To make the process easier&comma; you can try wrapping Scotch tape around the end of the cable to help it slide through without snagging&period;<&sol;p>&NewLine;<h3>Step 4&colon; Apply Heatshrink<&sol;h3>&NewLine;<p>If you have noticed the ends starting to fray once you have the sleeving in place&comma; don’t worry&period; Cut two half-inch long pieces off of the heatshrink and slide it over the sleeving&period; Again&comma; if the sleeving is frayed or worn&comma; use Scotch tape to hold down the frayed edges while wrapping the tape around the sleeving&period; This will allow you to slide the heatshrink over the tape&period; Don’t leave the tape in place as you will need to use a hairdryer&comma; heatgun or lighter to shrivel the heatshrink and the tape might burn as you do so&period;<&sol;p>&NewLine;<h3>Step 5&colon; Install cable pants<&sol;h3>&NewLine;<p>After applying the heatshrink in the previous step&comma; you should have no difficulty sliding on the speaker pants&period; Use a ruler to calculate the length of the cable from one end to the end of the heatshrink&period; Its total measurement should be equal to the useable length of the connector plus the total length of the cable pants and then an extra inch or two&period;<br &sol;>&NewLine;Use an X-Acto knife or scissors to cut in a circular direction around the sheath of the cable&period; Before installing the cable pants&comma; discard this piece that you cut off and remove any other fibers that might have been used during the manufacturing of the cable itself&period; If the each individual leg of the pants does not slide over the conductors easily&comma; you may apply dish soap to the cable to help you&period;<br &sol;>&NewLine;Once you have the pants on the conductors&comma; slide them down as far as you can&comma; then move back up the cable roughly ¼-inch to allow some leeway when you install the connector&period; Don’t trim the cables&semi; you don’t want to expose the copper&period;<&sol;p>&NewLine;<h3>Step 6&colon; Installing the Connector<&sol;h3>&NewLine;<p>Finally&comma; after you have installed the cable pants&comma; heatshrink and sleeving&comma; you are ready to install your connector&period; Pins&comma; spades and banana plugs are all available and no matter what you choose&comma; the step for installing them is identical&period;<br &sol;>&NewLine;Unscrew the set screws and slide the cable into the connector&comma; marking the cable at its closest location to the connector&period; Use this mark as a measurement to remove the sheath from the conductor and slide the exposed wire into the connector&period; Tighten the set screws and ensure that they are in line over the wire and&comma; depending on the connector you chose&comma; screw the decorative cover back onto the cable pants&period;<br &sol;>&NewLine;Jesse lives in Houston&comma; TX where he works at a home theater retail store&comma; Home Theater Gear&period; He often writes articles on installation and setup tips for home audio speakers&period; For more information&comma; visit the home audio section of his website&period;<&sol;p>&NewLine;

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