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Overhead Cranes: Description, Safety Procedures, And Regulations

<p>Overhead cranes are more commonly and certainly appropriately&comma; based on their appearance known as &OpenCurlyDoubleQuote;bridge cranes&period;” These powerful&comma; heavy-duty machines differ from &OpenCurlyDoubleQuote;gantry” or goliath cranes in that they do not stand on two or more legs affixed to a ground level rail&period; Rather&comma; overhead cranes are&comma; as their more official name implies&comma; overhead&semi; usually within an industrial environment&comma; a &OpenCurlyDoubleQuote;bridge” spans the gap between two parallel runways above workers’ heads&period; The &OpenCurlyDoubleQuote;hoist&comma;” or the part of the overhead crane that performs the lifting&comma; moves heavy materials by using those runways as support while travelling along the length of the bridge&period;<br &sol;>&NewLine;This particular type of crane can most often be found shifting enormous loads for the steel industry&period; Nearly every step within this industry&comma; which demands massive&comma; dangerous materials to be moved swiftly yet accurately&comma; involves an<br &sol;>&NewLine;<strong>Overhead Crane&colon;<&sol;strong> an overhead crane pours the raw materials into the furnace&comma; stores the resultant hot steel until it is cool&comma; and then loads the finished products onto whatever will transport the steel to its next destination&period; For similar reasons&comma; the automobile industry is also a frequent employer of the overhead crane&period;<br &sol;>&NewLine;<strong>How do I safely work an overhead crane&quest;<&sol;strong><br &sol;>&NewLine;Despite their great value for industries that need to frequently move heavy materials&comma; overhead cranes are expensive and potentially dangerous machines &lpar;if in the hands of an inexperienced operator&rpar;&period; Understanding the safety procedures involved in operating an overhead crane is essential&period; These procedures can be broken down into five basic steps&period;<&sol;p>&NewLine;<ul>&NewLine;<li>The first is to learn the crane’s load capacity&period; No attempt should ever be made to force the crane to life a load greater than its rated load capacity&semi; such a situation risks serious injury and irreparable damage to the crane&period; Part of understanding the crane’s load capacity is to test that the crane is also able to currently meet this fundamental level of functioning&colon; This is done by simply testing the hoist brakes&period; If these brakes do not perform effectively&comma; stop immediately&comma; slowly lower the hoist&comma; and do not attempt to operate the machinery again until it has been repaired&period;<&sol;li>&NewLine;<li>The second step is similarly related to pre-operation inspection&period; All the equipment and inner workings of the overhead crane should be inspected on a daily basis&semi; if anything appears in disrepair at any point&comma; operation should immediately stop&period; Specifically&comma; this inspection can be swiftly but effectively carried out by checking for any leaks near pneumatic or hydraulic parts&comma; testing the crane’s movement to ensure it moves smoothly in all directions&comma; and listening for any strange sounds as it operates&period; As with any industrial piece of equipment&comma; worn parts should of course be immediately replaced&period;<&sol;li>&NewLine;<li>The third step involves checking over the surrounding area&period; Before any load is lifted&comma; any loose materials must be stabilized&period; Additionally&comma; the sling and ropes used to hoist the load should be taught&semi; any unaccounted for slack may cause the load to be suddenly jarred or shifted&period; The lifting device must be securely fitted in the saddle of the overhead crane’s hook&comma; and workers should be clear of the site so any risk of a falling item harming someone is eliminated&period;<&sol;li>&NewLine;<li>On a related note&comma; the fourth step is to develop a familiarity with the surrounding area&period; Identify any critical locations related to the crane’s controls&comma; and ensure those areas can be quickly and easily accessed&period; This includes knowing exactly how to stop the crane in case of an emergency&semi; typically&comma; this can be immediately accomplished via a disconnect switch &lpar;which should always be close by and carefully maintained&rpar;&period; All controls should be well understood by workers and clearly marked in a way that allows anyone to understand their function&period;<&sol;li>&NewLine;<li>Finally&comma; although the previous steps should prevent any such situation&comma; the fifth step is to prepare for the worst-case scenario&period; Every worker on the site should be familiar with emergency procedures&period; These procedures should cover the full spectrum of negative possibilities&comma; whether the failure is electrical or mechanical in nature&period; The tools and accessibility needed to rescue an operator from a cab must always be available as well&comma; and all cabs should be obligated to have a fire extinguisher&period;<&sol;li>&NewLine;<&sol;ul>&NewLine;<p><strong>What training do I need to operate an overhead crane&quest; <&sol;strong><br &sol;>&NewLine;The Occupational Safety and Health Administration &lpar;OSHA&rpar; has set multiple regulations in place to ensure the safety procedures discussed above are enforced within the workplace&period; As these regulations are implemented through the federal government&comma; it is critical any individual seeking to operate an overhead crane is properly educated&period; Generally&comma; it is the responsibility of the employer to ensure each worker knows how to deal with the potential hazards of the workplace&period;<&sol;p>&NewLine;<h5>Featured images&colon;<&sol;h5>&NewLine;<ul>&NewLine;<li> <span class&equals;"license">License&colon; Creative Commons<&sol;span> <span class&equals;"source">image source<&sol;span><&sol;li>&NewLine;<&sol;ul>&NewLine;<p>Lisa Ann writes on behalf of R&amp&semi;d Ergo&comma; a company which deals in cranes &&num;8211&semi; overhead power lines&period;<&sol;p>&NewLine;

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